Go Greener with KMEC Biomass Pellet Mill & Pellet Plant

Wood Pellet Maker Machine

Wood Pellet Maker Machine, namely, pellet mill or pellet machine or pellet press, takes wood material as feedstock, especially biomass waste such as sawdust, saw shavings, rice husk, straw, stalks and nut shell.
Generally, wood pellet maker machine should include a screw conveyer and conditioner on top, besides, the wood pellet press should also be equipped with grease pump on the back and ring die hook for assembling and disassembling the mold.Perhaps some clients may ask why the screw conveyer and conditioner as well as grease pump and ring die hook are quite necessary apart from the pellet press per se. We hereby would like to brief you on the functions of them respectively.

1. Screw Conveyer on top of pellet maker machine. The conveyer actually not only plays a role in conveying raw material from the previous section into pellet maker machine, but also adjust the feeding speed of raw material. The conveyer itself works as a mixer as well. As we have detailed the factors influencing pelletizing efficiency, pellet quality is greatly impacted by the stable work of pellet maker machine. Therefore, we should ensure the pellet press runs in a smooth manners. The screw conveyer is capable of adjusting both feeding speed and mixing degree of material.

Screw Conveyer of Pellet Maker MachineScrew Conveyer of Wood Pellet Maker Machine

2. Conditioner of pellet maker machine. Tightly conntected with screw conveyer, conditioner is the place material can be mixed all over again prior to pelletization. Generally, conditioner shaft of a pellet press remains armed with aligned paddles which are different from the shaft of screw conveyer, The latter of which is of spiral thread. The mixing function is given full play in this section. However, to maximize the blending, a mixer is better put into use prior to pelleting. On the one hand, material thus can be blended thoroughly and binding agent or another liquid additive can be added into the mixer one the other, for some material due to the lignin content differences may not be pelletized easily. Alternatively, if some clients intend to mingle more than one kind of material together as feedstock, mixing is nothing but important. Therefore, sufficient mixing ought to be stressed particularly.



3.Grease pump, or called oil pump. Wood pellet maker machine, no matter what kind of material will be put into use, is bound to be lubricated every one or two hours routinely. Because pellet press is running with material in the condition of high temperature and high pressure, the temperature inside possibly reaching 80 to 90 degrees celcius. Both press rollers and ring die make joint squeezing of raw material into pellets. They will be stressed out swiftly in the harsh condition. Only with timely and adequate lubrication can the ring die-roller assembly survive and work continuously. Otherwise, shortly after being used, they will be burned badly. According to our experiment upon running of ring die-roller assembly, for 4 or 5 hours running without application of grease upon the assembly, both ring die and rollers will be damaged, in the first place, rollers converted into dark color and deformed, and then ring die will be severely abraded in this respect and cracked consequently. The abovementioned situations are just about damages to components of pellet maker machine per se. There must be some adverse impact upon pellet quality as well, even forcing pellet plant to be shut down immediately.

Some pellet machine manufacturers couldn't careless about the lubrication for ring die-roller assembly, and worse still, some pellet mill supplier even never tell clients about the importance of timely greasing and no supply of greasing machine for clients. The losses clients suffer are unimaginable. Besides, manual lubrication is less reliable, for more labor force shall be consumed and the manual work will be intense.
The pump is installed on the back of pellet maker machine and controlled by simply rotating a button on electric cabinet.

Automatric Lubrication System of Pelle Mill

4. The ring die hook. clients usually concern about yield and prices, which is reasonable. And Kingman can offer the satisfying design. However, maintenance of pellet maker machine and pellet plant can barely draw attention of customers. Finally, some clients will file a complaint. It's rational as well because Kingman staff put themselves in the shoes of clients and being considerate in advance about maintenance work. Ring die is also the mold of pellet maker machine. After the service life espectancy, it shall be replaced. Aside from that, routine checkup and inspection may demand disassembly and assembly of ring die. The mold remains quite heavy. It definitely cannot be mounted on or removed from pellet maker machine by bare hands. As a result, operators should resort to external force to move it. But what kind of facility can be used, though? A forklift seems so gigantic and clumsy, or a pulley unit cannot be fixed tightly on pellet maker machine and it is even tough to find a positioning spot for tightening the pulley. Kingman does know the need from clients, so we prioritize clients' interests and offer people-oriented equipment.

Ring Die Electric Hook

5. An emergency door at the bottom of pellet press. Kingman pellet machine will adapt itself to all emergencies and relieve operators from unexpected incidents.

Emergency Door of Pellet Maker Machine

The Top Priority for Kingman staff is to secure personal safety with stable performance, and at the same time to achieve high yield so as to maximize profits for clients. We do believe that doing business means also conducting ourselves and forming upright personalities.That is why we from the bottom from our heat take clients as friends. Winning coopration means establishment of friendship between clients and us.